- Extension of the device's longevity: Periodic services minimize the exhaustion of parts and extend the useful life of the air compressor dramatically.
- Maintaining efficiency and efficiency: the compressor to be properly maintained and reduced. Operational Costs: Preventive maintenance prevents sudden and cost -effective failures and reduces the need for major repairs.
- Improving compressed air quality: Regular filters and humidity separation systems guarantees the quality of output air, which is a lot of applications. Possible detects and eliminates air leakage or electrical problems and makes the workplace safer.
- Production Continuity Guarantee: Sudden air compressor failure can lead to a halt to production line and financial losses. Maintenance minimizes this risk.
Oil level check: If your compressor is oil, check the oil level every day and add the oil recommended by the manufacturer if needed. The use of high quality oil is of great importance. Discharge of the tank moisture: The moisture in the compressed air is accumulated over time in the air compressor tank and can cause rust and damage to the tank. Open the tank drain valve every day to remove the collected water. This is especially critical in humid areas. General Inspection: Take a look at the air compressor. Look for any leakage of oil, water or air. Also, check the wiring and joints for loosening or injury. Check for barometers and gauges: Make sure the barometers work properly and the work pressure of the air compressor is within the permissible range.
Air Filter Review: Air filter is responsible for preventing dust particles from entering the air compressor. Dirty filters can reduce efficiency and increase energy consumption. Check it and clean or replace it if needed. Air leakage check: Even the smallest air leakage can cause energy loss and reduce efficiency. Find and fix leaks using soap and leakage bubbles or leakage devices. Belt check (if): In straps compressors, check the straps. Stretched or worn straps can reduce power and produce added noise. Set or replace the belt if needed. Saying Valve inspection: Sure valve is a vital safety component that is activated if the pressure is excessive. Slowly pull the lever to make sure it works properly and releases the air. Cooling fan check: Make sure the cooling fan works properly and there is no obstacle to the airflow. Excessive heat can damage the air compressor. External surface cleaning: dust and dirt can accumulate on the air compressor surfaces and reduce cooling efficiency. Clean the outer surfaces regularly.
Oil Replacement: Air compressor oil must be replaced regularly and according to the manufacturer's instructions (usually every 2000 to 4,000 hours). Using inappropriate or worn -out oil can cause serious damage to the compressor's internal components. Replacement of oil and sephers: Oil filter and seprate filter (oil separator) should also be replaced by the compressor. They are worn out. Periodic review and replacement, if necessary, prevent expensive damage to the engine or the air conditioner unit. Valves and Control Settings: Inlet and outlet valves, pressure control valves and other controls must be periodically adjusted by specialists, The air compressor electric should be regularly checked in terms of safety and performance. Calibration of the sensors: Temperature, pressure and other sensors must be periodically calibrated to ensure the accuracy of the system's measurement and performance. Check corrosion and cracking. In some cases and after a specified time (according to standards), the hydrostatic tank testing is essential to ensure its health. Isfahan Diesel can provide you with this specialized service. - power outage: Before any service or repair, be sure to remove the air compressor from the power supply.
- Pressure Dumping: Make sure that all compressed air from the tank and lines is discharged
Working with air compressors is essential. - Employee Training: People who work with or serve the air compressor must have the necessary training.
- Regular inspection of the valve confidence: As mentioned earlier.
